Published by Wanda Rich
Posted on April 14, 2025
Market for Thermal Spray Coating to total US$ 10,223.1 million by 2024, Ceramic Coatings to constitute 27.8% of the global Market Revenue, Fact.MR
The thermal spray coating market is expected to grow at a 4.2% CAGR between 2024 and 2034, according to Fact.MR. By 2034, the global market for these products is expected to reach US$ 16,074.2 million. According to Fact MR, a provider of market research and competitive intelligence, the global thermal spray coating market is rapidly growing and is expected to continue its growth trajectory in the coming years.
The medical industry is increasingly utilizing thermal spray coatings for applications such as implantable medical devices. The coatings can enhance biocompatibility and improve the longevity of medical implants. The development and adoption of nanocoatings within the thermal spray coating market are gaining attention. Nanocoatings offer unique properties, such as improved hardness and wear resistance, which can open up new opportunities in various industries.
Plasma spraying is a widely used technique in thermal spray coating. Ongoing advancements in plasma spraying technology, including improvements in efficiency and precision, contribute to the overall growth of the market. Infrastructure development projects, including construction and energy infrastructure, drive the demand for protective coatings. Thermal spray coatings, with their ability to provide corrosion resistance, find applications in various infrastructure projects.
Industries such as automotive and aerospace are increasingly focusing on lightweight materials to improve fuel efficiency and overall performance. Thermal spray coatings are used to enhance the properties of lightweight materials, contributing to their adoption. The integration of digital technologies and Industry 4.0 principles in manufacturing processes is influencing the thermal spray coating market. Digitalization can improve process control, quality assurance, and overall efficiency.
Growing environmental concerns and regulations related to emissions and hazardous materials drive the demand for eco-friendly coating solutions. Thermal spray coatings providers are adapting to these regulations to offer environmentally sustainable solutions. Increased demand for customized and application-specific solutions is observed in the thermal spray coating market. Companies are offering tailored coatings to meet the unique requirements of different industries and applications.
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Key Takeaways from the Market Study:
“Smart coatings, which can respond to external stimuli or environmental conditions, are gaining attention. In the thermal spray coating market, research and development efforts are directed towards creating coatings with self-healing, self-cleaning, or sensing capabilities,” says a Fact.MR analyst.
Leading Players Driving Innovation in the Thermal Spray Coating Market
Praxair Surface Technologies Inc.; Höganäs AB; H.C. Starck Inc.; Castolin Eutectic; Wall Colmonoy Corp.; Powder Alloy Corp.; Saint-Gobain S.A.; Carpenter Technology Corp.; Fujimi Incorporated; Durum Verschleiss-Schutz GmbH; Montreal Carbide Co. Ltd.
Competitive Landscape
The thermal spray coating market is shaped by pricing, distribution channels, customer service, and regulatory compliance to gain a competitive edge. Adapting to market dynamics and staying abreast of technological advancements are essential for sustained success in this dynamic industry.
Recent Development
In 2022, Bodycote declared its expansion of thermal spray coatings capability in the Middle East. The company initiated a partnership with Mathevon Group to cultivate the market in the region, with a specific focus on Saudi Arabia.
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Thermal Spray Coating Industry News:
In 2023, Kennametal Inc. introduced KCP25C, an improved turning grade with KENGoldTM, a cutting-edge coating technology.With enhanced wear resistance and higher metal removal rates tailored for steel-turning applications, the innovation offers a better-performing alternative to metal-cutting inserts.
More Valuable Insights on Offer
Fact.MR, in its new offering, presents an unbiased analysis of the global thermal spray coating market, presenting historical analysis from 2019 to 2023 and forecast statistics for the period of 2024 to 2034.
The study reveals essential insights based on thermal spray coating market analysis by process type (conventional flame spray, plasma spray, high velocity oxy fuel, cold spray), by material type (metals, alloys, carbides, ceramics, intermetallic, others), and by region (North America, Latin America, Europe, East Asia, South Asia and Oceania, and Middle East & Africa).
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